In-Line planetary gearboxes

Ultimate

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Ultimate

EXTREME DUTY CYCLES WITH HIGH EFFORTS ON THE OUTPUT FLANGE

Ultimate is a high torque, low-backlash planetary gearbox. It provides superior acceleration capacity to severe applications including new-generation laser-cutting machines, delta robots or punching machines, where high precision is needed, together with torsional stiffness.

Acceleration capacity +++++
Fast reversals +++++
Radial load rating +++++
Axial load rating +++++
Stiffness +++++
Precision +++++
Economy +++
Suitable to servomotor applications YES
Number of sizes in this line 6 (64 to 255)
Standard angular backlash <3 or <5 arc-min
Optional reduced backlash <1 or <3 arc-min
Available ratios 4 to 100
Motor shaft connection Balanced coupling
 
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INTERNAL CONSTRUCTION

Low-backlash planetary gearhead

 

 

 

Ultimate is a heavy-duty, low-backlash planetary gearbox. 

The planet carrier is a massive, rigid cage providing stiffness and acceleration capacity.

It is monobloc with the rotating output flange, for superior stiffness. Using a rotating flange instead of a male shaft improves significantly the radial and axial load acceptance.

The cage is centered into the inner planetary ring by means of 2 preloaded angular-contact ball bearings (for small sizes) or tapered-roller bearings (sizes above 140), for maximum load capacity. This construction reinforces the acceleration capacity and the gearbox acceptance of fast reversals.

We recommend this line for applications using application factor Ka<2.25 (refer to the information section for more details about application factors).

Note that we have developed a gearhead for delta robots : "Ultimate Delta Edition" (consult us for more information)

 

 

 

High precision planetary gearbox

 

 

 

 

 

The servomotor shaft connection is a balanced coupling, so the efforts on your motor bearings are minimal.

Installation is fast and easy thanks to a 1-screw lock to your servomotor.

The input flange features weight reduction (standard sizes only)

The gearhead will be delivered with the adapting flange corresponding to your motor.

 

 

 

 

 

ULTIMATE LINE FEATURES

SILENT OPERATION

The Ultimate line follows the Perfect PitchTM concept, including the use of helical toothing to provide a silent and safe operation to your system. Refer to the PerfectPitch conceptTM section for more detailed information.

VERY HIGH ACCELERATION CAPACITY

The planet carrier is a massive cage, designed to increase the torsional stiffness and the acceleration capacity. This design provides a perfect alignment of the gears, even at maximum torque

This gearhead is adapted to permanent, extreme variations of torque like in laser-cutting machines, delta robots or punching machines.

HIGH RADIAL AND AXIAL LOAD CAPACITY

The planet carrier is strongly supported  by angular-contact ball-bearings or tapered roller bearings (sizes above 140).

Ultimate features a rotating output flange instead of a male shaft.

HIGHEST TORSIONAL STIFFNESS

The planetary ring gear is monobloc with the output adapting flange and includes the 2 bearing locations.

LONG-LASTING PRECISION

High-precision planet gears in carburized and quenched steel allow high torque density and strong accelerations, year after year, without loss of precision.

They are supported by large, individual needles (bearings without cages), in order to maximize torque capacity and lifetime.

SAFETY FOR YOUR MOTOR SHAFT

The Ultimate line features a standard, balanced coupling with a press-fitted pinion, to limit radial efforts on your servomotor shaft.

TECHNICAL DATA

The values below are indicative, as many factors depend on the reduction ratio (inertia, etc.). Exact values will be sent to you on the drawing corresponding to your motor.

 

 

Ratios

ULTIMATE 064

ULTIMATE 090

ULTIMATE 110

ULTIMATE 140

ULTIMATE 200

ULTIMATE 255

ULTIMATE 285

T2n(1) (Nm)

(1 stage)

1/10

29

78 169 264

537

1,100

2,200

1/9

33

79 166 300

608

1,277

1,885

1/8

39

86 212 355

732

1,593

2,340

1/7

42

90 218 368

793

1,900

3,300

1/6

42

90 254 365

791

2,030

3,000

1/5

43

98 222 374

795

2,207

3,300

1/4

42

84 242 386

780

2,455

3,700

T2n(1) (Nm)

(2 stages)

1/100

29

78 110 140

537

1,108

2,200

1/90 33 79 166 300 608 1,277 1,885

1/80

39

86 212 355

732

1,593

2,343

1/72 39 86 212 355 732 1,593 2,343
1/70 42 90 218 368 793 1,900 2,787
1/64 39 86 212 355 732 1,593 2,343
1/60 42 90 254 365 791 2,030 3,040
1/54 42 90 254 365 791 2,030 3,040
1/50 43 98 222 374 795 2,207 3,391
1/49 42 90 218 368 793 1,900 2,787
1/48 42 90 254 365 791 2,030 3,040
1/45 43 98 222 374 795 2,207 3,391
1/42 42 90 254 365 791 2,030 3,040
1/40 43 98 242 386 795 2,455 3,717
1/36 42 90 254 386 791 2,455 3,717
1/35 43 98 222 374 795 2,207 3,391
1/32 42 84 242 386 780 2,455 3,717
1/30 43 98 222 374 795 2,207 3,300

1/28

42

84 242 386

780

2,455

3,700

1/25

43

98 222 374

795

2,207

3,300

1/24 42 84 242 386 780 2,455 3,700

1/20

42

84 242 386

780

2,455

3,700

1/16 42 84 242 386 780 2,455 3,700

T2n(1) (Nm)

(3 stages)

1/1000 29 78 110 140 537 1,108 2,200
1/900 33 79 166 300 608 1,277 1,885
1/800 39 86 212 355 732 1,593 2,343
1/700 42 90 218 368 793 1,900 2,787
1/600 42 90 254 365 791 2,030 3,040
1/500 43 98 222 374 795 2,207 3,300
1/400 42 84 242 386 780 2,455 3,700
1/300 43 98 222 374 795 2,207 3,300
1/200 42 84 242 386 780 2,455 3,700
1/112 42 84 242 386 780 2,455 3,700
1/80 42 84 242 386 780 2,455 2,340
1/64 42 84 242 386 780 2,455 2,340
Peak torque (1000 x / hour) 1,8*T2n
Special ratios We can offer many other ratios. Do not hesitate to ask for information.

Acceleration torque Tmax(2)

2*T2n

Emergency stop torque Tx(3)

3*T2n

Standard Angular backlash (arc-min)

1 stage

< 3

2 stages

< 5

Optional Angular backlash (arc-min)

1 stage

< 1

2 stages

low backlash < 3 arc-min

Nominal input speed(4) (rpm)

3,000

3,000

3,000

2,000

1,500

1,000 1,000

Maximum input speed(5) (rpm)

6,000

6,000

6,000

4,000

3,000

2,000

2,000

Maximum bending moment(6) (N)

115

215

400

1,160

2,700

5,300 7,600
Maximum axial load (N) 680 1,650 4,000 8,100 15,500 26,000 42,000

Efficiency (7) (%)

1 stage

>96

2 stages

>93

Torsional stiffness (N/arc-min)

13

31

82

190

560

1,000

1,200

Nominal lifetime (8) (hours)

20,000

Nominal / min / max operating temperature(9) (°C)

20 / -10 / +45

Max housing temperature (°C)

90

Protection class

IP65

Noise level(10) (dB)

<68

Lubricant

Sumico grease (lubricated for life)

Color

Capri blue (RAL 5019)

Input flange

Aluminum

(1)     : Nominal output torque.
(2)     : Torque which is necessary to start the application (peak torque).
(3)     : 100 occurrences maximum.
(4)     : Speed at which the nominal torque is applicable 20,000 hours.
(5)     : Peak speed only.
(6)     : Applied at the middle of the output shaft at 300 rpm.
(7)     : Measured at full load and at 25°C
(8)     : Lifetime at nominal torque and speed. Consult us to obtain a free estimation of lifetime in your working conditions
(9)     : Room temperature. Refer to temperature factors in the "gearbox selection" section.

DOWNLOAD AREA

2D drawing (pdf) 3D drawing (3D pdf)* 3D drawing (STEP)
ULTIMATE-CI-ST-064 - 1 stage - ratios 4 to 10  Ultimate construction 

3D Step files differ from motor to motor due to the adapting flange, and cannot be downloaded from the website.

They will be sent to you upon request, within 24h.

ULTIMATE-CI-ST-064 - 2 stages - ratios 16 to 100   
ULTIMATE-CI-ST-090 - 1 stage - ratios 4 to 10   
ULTIMATE-CI-ST-090 - 2 stages - ratios 16  to 25   
ULTIMATE-CI-ST-090 - 2 stages - ratios 30 to 100   
ULTIMATE-CI-ST-110 - 1 stage - ratios 4 to 10   
ULTIMATE-CI-ST-110 - 2 stages - ratios 16 to 30   
ULTIMATE-CI-ST-110 - 2 stages - ratios 32 to 100   
 ULTIMATE-CI-ST-140 1 stage - ratios 4 to 10  
ULTIMATE-CI-ST-140 - 2 stages - ratios 16 to 30  
    ULTIMATE-CI-ST-140 - 2 stages - ratios 32 to 100  
ULTIMATE-CI-ST-200 - 1 stage - ratios 4 to 10
ULTIMATE-CI-ST-200 - 2 stages - ratios 16 to 30  
ULTIMATE-CI-ST-200 - 2 stages - ratios 32 to 100  
ULTIMATE-CI-ST-255 - 1 stage - ratios 4 to 10  
ULTIMATE-CI-ST-255 - 2 stages - ratios 16 to 30  
ULTIMATE-CI-ST-255 - 2 stages - ratios 32 to 100  

*To view the 3D pdf file, save the file first and open it with Acrobat as your web browser might not enable 3D views. You will need to enable the 3D view in Acrobat reader when asked. Click and drag your mouse to discover the gearbox construction. You can zoom in and out, and right-click to hide components and see what's behind them. Enjoy!

Do not hesitate to contact us in case of question or doubt.

 

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