In-Line planetary gearboxes

LIVELY-CI-ST

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LIVELY-CI-ST

ECONOMICAL, RELIABLE, PRECISE

Lively CI is a low-backlash planetary gearbox designed for moderate accelerations or variations of torque. Helical teeth provide silent operation to your servo application.

Acceleration capacity +++
Fast reversals +++
Radial load rating ++
Axial load rating +
Stiffness ++
Precision ++++
Economy ++++
Suitable to servomotor applications YES
Number of sizes in this line 7 (40 to 235)
Standard Angular backlash ≤3 or 5 arc-min
Optional reduced backlash ≤1 or 3 arc-min
Available ratios 3 to 100
Motor shaft connection Balanced coupling
 
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INTERNAL CONSTRUCTION

Lively is an economical, high precision planetary gearbox.

 
Lively - Helical planetary gearbox

Lively's planet carrier is a cage, which provides stiffness and acceleration capacity to your application. It is monobloc with the output shaft.


The cage is centered into the inner planetary ring by means of 2 radial ball-bearings.

The planetary ring is monobloc (belongs to the housing), to reinforce stiffness.

This construction improves acceleration capacity and acceptance of torque variations.

We recommend this line for applications using application factor Ka<1.35 (refer to the information section for more details about application factors).

 

Low-backlash planetary gearhead

 

 

 

 

 

The motor shaft connection is a balanced coupling, so the efforts on your motor bearings are minimal.

Installation is fast and easy thanks to a 1-screw lock to your motor shaft.

The input flange features weight reduction.

The gearbox will be delivered with the adapting flange corresponding to your motor.

 

 

 

 

FEATURES

QUIET OPERATION

The Lively line follows the Perfect PitchTM concept, including the use of helical toothing to provide a silent and safe operation to your system. Refer to the PerfectPitch conceptTM section for more detailed information.

LOW TO MEDIUM ACCELERATION CAPACITY

The planet carrier is a cage, designed to increase torsional stiffness. It is strongly supported by 2 radial ball-bearings, to ensure perfect alignment of the gears, even at maximum torque. This design is adapted to moderate torque variation or acceleration.

LONG-LASTING PRECISION

High-precision planet gears in carburized and quenched steel allow high torque density and strong accelerations, year after year, without loss of precision.

They are supported by large, carburized needles (bearings without cages), in order to maximize torque capacity and lifetime.

The Lively range features low-backlash (under 3 arc-min backlash for 1-stage gearboxes, and under 5 arc-min backlash for 2 stages gearboxes, with optional reduced backlash).

MONOBLOC RING GEAR

The ring gear belongs to the housing, what increases stiffness compared to the Lively range, and to allow greater variations of torque.

SAFETY FOR YOUR MOTOR SHAFT

Lively features a standard, balanced coupling, to limit the radial efforts on your motor shaft.

TECHNICAL DATA

  Ratio*

LIVELY-CI-ST-040

LIVELY-CI-ST-060

LIVELY-CI-ST-090

LIVELY-CI-ST-120

LIVELY-CI-ST-155

LIVELY-CI-ST-205

LIVELY-CI-ST-235

  L2 option** - - 090-R 090-P 120-R 120-P 155-R 155-P 205-R 205-P 235-R 235-P
Nominal torque T2n (Nm) (1) 3 5 18 70 200 384 840 1,370
4 8 37 129 214 407 1,180 1,888
5 11 29 100 167 438 925 1475
6 - 27 81 179 440 927 1,480
7 8 24 71 178 465 983 1,570
8 - 18 55 164 408 945 1,468
9 - 16 47 - 353 818 1,280
10 5 14 42 110 308 727 1,140
12 5 18 65 70 200 200 283 384 549 840 1,370 1,370
15 5 18 68 70 183 200 295 384 788 840 1,370 1,370
16 8 37 86 129 214 214 377 407 732 1,180 1,888 1,888
20 8 37 90 129 214 214 393 407 1,051 1,180 1,888 1,888
21 5 18 51 70 137 200 269 384 715 840 1,370 1,370
25 11 29 100 100 167 167 438 438 925 925 1,475 1,475
28 8 37 68 129 183 214 359 407 953 1,180 1,888 1,888
30 - 27 81 81 179 179 440 440 927 927 1,480 1,480
35 11 29 85 100 167 167 438 438 925 925 1,475 1,475
40 8 37 40 113 113 214 218 407 571 1,180 1,384 1,888
42 - 27 81 81 179 179 440 440 927 927 1,480 1,480
49 8 24 71 71 178 178 465 465 983 983 1,570 1,570
50 11 29 49 100 141 167 273 438 714 925 1,475 1,475
60 - 27 59 81 170 179 327 440 857 927 1,480 1,480
70 8 24 69 71 178 178 382 465 983 983 1,570 1,570
80 - 18 55 55 164 164 408 408 945 945 1,468 1,468
90 - 16 47 47 - - 353 353 818 818 1,280 1,280
100 5 14 42 42 110 110 308 308 727 727 1,140 1,140

Peak torque

Tmax (Nm) (2)

3 15 55 169 404 760 1,670 2,740
4 14 49 160 415 810 2,350 3,760
5 14 40 112 300 870 1,843 2,945
6 - 38 114 327 815 1,770 2,700
7 14 38 115 279 804 1,760 2,700
8 - 37 111 322 765 1,670 2,550
9 - 36 106 - 728 1,600 2,450
10 13 36 107 260 715 1,580 2,445
12 15 55 92 169 242 404 502 760 1,096 1,670 2,740 2,740
15 15 55 86 169 206 404 477 760 1,328 1,670 2,740 2,740
16 14 49 122 160 322 415 669 810 1,462 2,350 3,760 3,760
20 14 49 115 160 275 415 636 810 1,770 2,350 3,760 3,760
21 15 55 85 169 212 404 457 760 1,230 1,670 2,685 2,740
25 14 40 112 112 300 300 795 870 1,843 1,843 2,945 2,945
28 14 49 113 160 282 415 609 810 1,640 2,350 3,580 3,760
30 - 38 114 114 327 327 815 815 1,770 1,770 2,700 2,700
35 14 40 112 112 300 300 762 870 1,843 1,843 2,945 2,945
40 14 49 109 160 259 415 560 810 1,471 2,350 3,320 3,760
42 - 38 114 114 327 327 815 815 1,770 1,770 2,700 2,700
49 14 38 115 115 279 279 804 804 1,760 1,760 2,695 2,695
50 14 40 112 112 300 300 700 870 1,839 1,843 2,945 2,945
60 - 38 114 114 327 327 815 815 1,770 1,770 2,700 2,700
70 14 38 115 115 279 279 804 804 1,760 1,760 2,695 2,695
80 - 37 111 111 322 322 765 765 1,670 1,670 2,550 2,550
90 - 36 106 106 - - 728 728 1,600 1,600 2,450 2,450
100 13 36 107 107 260 260 715 715 1,580 1,580 2,445 2,445
Emergency stop torque (3) 1,5*Tmax
Max angular backlash (minutes) 1 stage Standard ≤5 / Option ≤3 Standard ≤3 / Option ≤1
2 stages Standard ≤5 / Option ≤3 Standard ≤5 / Option ≤3
Nominal input speed (rpm) (4) 4,000 4,000 3,100 2,800 2,600 2,300 2,000
Max input speed (rpm) (5) 8,000 7,500 6,000 5,500 5,000 4,500 3,000
Max radial load (N) (6) 700 1,100 2,200 3,600 9,000 14,500 20,500
Max axial load (N) 610 900 1,950 3,000 8,300 13,500 19,000
Efficiency (%) (7) 1 stage >97
2 stages >94
Torsional stiffness (Nm/min) 3 7 14 33 63 180 410
Life (h) (8) 20,000
Min / max temperature (°C) -15 / +45
Max temperature of the body (°C) 90
Protection class IP 65
Noise level (dB) (9) <61 <66 <67 <68 <67 <67 <68
Lubrication Lifetime lubrication (Grease)
Color Capri blue (RAL 5019)
Input flange Anodized aluminum

Note : Torque ratings fluctuate with the radial and axial loads that are applied on the shaft. Consult us to know the rated / acceleration / emergency stop torque applicable in your application. Click here for more information.

  1. Following the ISO 6336-2 standard, for a 20,000 hours life with a 1,25 application factor, at nominal speed with 60°C internal temperature. Applying a lower torque prolounges life significantly.

  2. Following ISO 6336-2 standard, for 2,000h (10% of life) with a 1,4 safety factor, at nominal speed with 60°C internal temperature. Using a torque higher than the nominal torque wears the internal gears.

  3. 1,000 occurences maximum

  4. Speed at which nominal torque can be applied for 20,000 hours

  5. Acceptable for a short duration only

  6. Applied at the middle of the output shaft with a 100 rpm speed.

  7. Measured with a 60°C gearbox using nominal speed and torque. Refer to temperature factors in dedicated section.

  8. Minimum life at nominal speed and torque. Using lower speed and/or torque prolounges life significantly.

  9. At nominal speed, measured at 1m.

* Other ratios are available upon request

** For 2 stages gearboxes, we can have a reduced input (R) or a powerful input (P). The standard is with a reduced input.

DOWNLOAD AREA

This section proposes a selection of drawings of Lively CI-ST with an adapting flange to adapt to most popular motors. Do not hesitate to contact us if you need a drawing for another motor. 

Gearbox model Number of stages Input Shaft

Motor brand

Motor model

2D

pdf

3D

STEP

               
Lively-CI-ST-040 1 stage - ratios 3 to 10 Standard Keyed BECKHOFF AM811 Résultat de recherche d'images pour "pdf" Résultat de recherche d'images pour "STEP FILE"
Lively-CI-ST-040 2 stages - ratios 12 to 100 Standard Keyed BECKHOFF AM811 Résultat de recherche d'images pour "pdf" Résultat de recherche d'images pour "STEP FILE"
               
Lively-CI-ST-060 1 stage - ratios 3 to 10 Standard Keyed MITSUBISHI HG-KN43K Résultat de recherche d'images pour "pdf" Résultat de recherche d'images pour "STEP FILE"
Lively-CI-ST-060 2 stages - ratios 12 to 100 Standard Keyed MITSUBISHI HG-KN43K Résultat de recherche d'images pour "pdf" Résultat de recherche d'images pour "STEP FILE"
               
Lively-CI-ST-090 1 stage - ratios 3 to 10 Standard Keyed OMRON R88M-GP40030H Résultat de recherche d'images pour "pdf" Résultat de recherche d'images pour "STEP FILE"
Lively-CI-ST-090 1 stage - ratios 3 to 10 Standard Keyed SIEMENS 1FK7044 Résultat de recherche d'images pour "pdf" Résultat de recherche d'images pour "STEP FILE"
Lively-CI-ST-090 2 stages - ratios 12 to 100 Compact Keyed JVL MAC400-D2 Résultat de recherche d'images pour "pdf" Résultat de recherche d'images pour "STEP FILE"
Lively-CI-ST-090 2 stages - ratios 12 to 100 Compact Keyed OMRON R88M-GP40030H Résultat de recherche d'images pour "pdf" Résultat de recherche d'images pour "STEP FILE"
Lively-CI-ST-090 2 stages - ratios 12 to 100 Compact Smooth SIEMENS 1FK7042 Résultat de recherche d'images pour "pdf" Résultat de recherche d'images pour "STEP FILE"
               
Lively-CI-ST-120 1 stage - ratios 3 to 10 Standard Keyed SIEMENS 1FK7060 Résultat de recherche d'images pour "pdf" Résultat de recherche d'images pour "STEP FILE"
Lively-CI-ST-120 1 stage - ratios 3 to 10 Standard Keyed SIEMENS 1FK7083 Résultat de recherche d'images pour "pdf" Résultat de recherche d'images pour "STEP FILE"
Lively-CI-ST-120 1 stage - ratios 3 to 10 Standard Keyed YASKAWA SGMGV-20D Résultat de recherche d'images pour "pdf" Résultat de recherche d'images pour "STEP FILE"
               
Lively-CI-ST-120 2 stages - ratios 12 to 100 Compact Keyed OMRON R88M-GP40030H Résultat de recherche d'images pour "pdf" Résultat de recherche d'images pour "STEP FILE"
Lively-CI-ST-120 2 stages - ratios 12 to 100 Compact Keyed SIEMENS 1FL6044 Résultat de recherche d'images pour "pdf" Résultat de recherche d'images pour "STEP FILE"
               
Lively-CI-ST-155 1 stage - ratios 3 to 10 Standard Keyed FANUC aiS_12_4000HV Résultat de recherche d'images pour "pdf" Résultat de recherche d'images pour "STEP FILE"
Lively-CI-ST-155 1 stage - ratios 3 to 10 Standard Keyed KOLLMORGEN AKM65N-GNC2C-00 Résultat de recherche d'images pour "pdf" Résultat de recherche d'images pour "STEP FILE"
Lively-CI-ST-155 1 stage - ratios 3 to 10 Standard Keyed SIEMENS 1FK7086 Résultat de recherche d'images pour "pdf" Résultat de recherche d'images pour "STEP FILE"
Lively-CI-ST-155 1 stage - ratios 3 to 10 Standard Keyed SIEMENS 1FT7102 Résultat de recherche d'images pour "pdf" Résultat de recherche d'images pour "STEP FILE"
               
Lively-CI-ST-155 2 stages - ratios 12 to 100 Compact Keyed SIEMENS 1FK7063 Résultat de recherche d'images pour "pdf" Résultat de recherche d'images pour "STEP FILE"
Lively-CI-ST-155 2 stages - ratios 12 to 100 Compact Keyed SIEMENS 1FK7080 Résultat de recherche d'images pour "pdf" Résultat de recherche d'images pour "STEP FILE"
               
Lively-CI-ST-205 1 stage - ratios 3 to 10 Standard Keyed KOLLMORGEN AKM2G-74P Résultat de recherche d'images pour "pdf" Résultat de recherche d'images pour "STEP FILE"
Lively-CI-ST-235 1 stage - ratios 3 to 10 Standard Keyed KOLLMORGEN AKM2G-74P Résultat de recherche d'images pour "pdf" Résultat de recherche d'images pour "STEP FILE"
               
Lively-CI-ST-235 2 stages - ratios 12 to 100 Compact Keyed WEG 132S Résultat de recherche d'images pour "pdf" Résultat de recherche d'images pour "STEP FILE"

 

 

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